Juice Beverage Tea Filling Machine

Hot fill is a process where the product is heated and filled at a high temperature to sterilize the product and thecontainer and closure. Hot fill is relatively inexpensive and appropriate for non-carbonated beverages and liquid food products such as fruit and vegetable juices, nectars, soft drinks, enhanced water and teas. Hot fill products have a shelf life ranging from 6-12 months. The principle of operation is similar to the gravity-low vacuum system, however the machine and its filling valves are designed to allow product recirculation in the tank and in the filling valves themselves in order to keep the constant filling temperature even in the eventuality of a machine stop. With the hot fill technology it is possible to fill at 90°C, guaranteeing a constant filling temperature, filling level accuracy and total product recycling.

3 in 1 Juice Beverage Tea Filling Machine

3 in 1 juice beverage tea filling machine is fully automatic rotary filling machine integrating bottling rinsing, juice beverage tea filling and tightening caps into one packed in PET or glass bottles from 200 to 1500ml. Compact design helps you to save valued space, Heavy duty carbon steel base covered by stainless steel makes this water filling machine run stable with less vibration, all bottle and liquid contact parts are made of stainless steel or food grade plastic, Perfect synchronism is obtained from one single machine drive having gear transmission. critical electronic components, Inverter and PLC controls are made by Siemens, Mitsubishi, Schneider and Omron, pneumatic controls are made by Festo or Airtac. Standard machine comes with 2 meter air conveyor and 4 meter discharge conveyor.

Rinsing station

The plastic bottles are fed into the rotary rinsing-filling-capping machine by means of an input air conveyor. A star wheel then transfers the bottle to neck holding gripper of the rinsing station. The rinsing robot indexes the bottle 180°and activates the rinsing valve.

Filling station

Bottles after being rinsed are automatically transferred by a star wheel to the filling station. In the filling station the bottles are picked up by the neck and are allocated individual filling values. The state-of-art filling valve is so precise and accurate it gives even filling in all bottles. Filling valves are designed to allow product recirculation in the tank and in the filling valves themselves in order to keep the constant filling temperature even in the eventuality of a machine stop. With the hot fill technology it is possible to fill at 90°C, guaranteeing a constant filling temperature, filling level accuracy and total product recycling.

Capping station

The filled bottles are then transferred to the capping station via a star wheel. The bottles automatically move for the capping stage where the caps release from the sorter on to the bottles. The caps are sealed automatically using special capping hands. The entire system is enclosed in a stainless steel/glass outer casing. After the capping stage the bottle are automatically ejected out to the discharge conveyor.

Key Features

Integrate bottling rinsing, filling and capping into one to help you save space
Including bottle air conveyor, 3 in 1 monobloc rinser-filler-capper, discharge conveyor and cap elevator
All parts that contact the bottle and liquid are made of stainless steel or food grade plastic material
The sturdy base is supported by four feet and is made with stainless steel sheathing secured to the tubular frame
All drive train components located inside machine base to be protected from aggressive environment, extended life, clean and unobstructed cabinet surface
Bottles are rinsed internally
Precise and accurate hot filling valves give even filling in all bottles at the same level, No bottle, No filling
Magnetic capping head eliminates over-tightening of caps, No bottle, No capping.
PLC control and friendly touch screen HMI interface.
Adjustable speed by inverter.
Fast and easy changeover to various bottle sizes.
Unique design bottle neck suspend system makes bottle move smoothly.
Easy to operate,clean and maintain.